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Manufacturing process

The molasses obtained from sugar industries are treated with acidified water.

Fermenter is prepared using nutrients like urea and ammonium sulphate. This process requires 3-4 days.

The molasses are then mixed with the fermenter.

This results in the production of alcohol with 6-8% concentration and is collected through distillation.

Pricing of molasses

Year

Rs/ton

1994-95

2190

1995-96

1320

1996-97

266

1997-98

560

The reduction in the prices of molasses has helped the manufacturers to improve the profitability to a large extent compared to the poor profits they registered immediately after the decontrol of molasses.

Demand - Supply

The total supply and pricing is completely dependent on the yield of sugar cane and molasses.

The pricing mechanism depends on the freight costs and prevailing prices.

The yield is totally dependent on the quality of molasses, which is often poor, as small producers usually save costs while storing molasses, leading to contamination.

Grade of molasses Yield of alcohol

A Grade 225-260 litre

B Grade 225 litre

C Grade 180 litre

Outlook

Rising imports and falling international prices in the last few years have started a wave of consolidation in the industry.

Small players will find difficult to survive, as economies of scale will help large players having cheaper input costs and bargaining power in the markets. In the mid-nineties raw material costs, out of which molasses account for 20-25%, had risen steeply to 48%. This led to a severe pressure on the profitability of alcohol manufacturers. The sugar glut in the last two years has helped the industry reduce this proportion to 38%.

End Use Pattern For Ethanol

Users

% share

Formaldehyde

36

DMT

22

Pesticides

4

Pharma

11

Dyes and inter

6

Methylamines

4

Thinners

7

Others

10

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